Job DescriptionJob Description
Senior Controls Engineer - Chicago, IL
Shift: 2nd Shift
6PM - 4:30AMMon-Thurs OR Sun-Wed
Overview
We are seeking a Senior Controls Engineer to support advanced manufacturing automation systems. This role will be responsible for designing, programming, troubleshooting, and commissioning control systems across production equipment and automated manufacturing lines.
The ideal candidate has strong experience with PLC programming, robotics integration, HMI development, and industrial networking, along with a proven ability to support manufacturing operations and lead technical projects.
This position works closely with maintenance teams, manufacturing engineers, and automation specialists to ensure reliable and efficient operation of production systems.
Key Responsibilities
Design, program, and troubleshoot PLC-based control systems for manufacturing equipment and automated production linesDevelop and modify PLC programs using platforms such as Allen-Bradley (Studio 5000 / RSLogix) and Siemens (TIA Portal)Design and configure HMI/SCADA systems for machine operation, diagnostics, and production monitoringIntegrate and troubleshoot robotic systems (Fanuc, ABB, Motoman, KUKA) and automated cellsConfigure and support motion control systems, including servo drives, VFDs, and motor controlsDevelop and maintain control system architecture, industrial networking, and communication protocols (Ethernet/IP, ProfiNet, DeviceNet, etc.)Interpret and develop electrical schematics, wiring diagrams, and control panel layoutsSupport system commissioning, debugging, and startup of automation equipmentConduct Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT)Implement safety systems and ensure compliance with industry safety standardsLead or support continuous improvement and process optimization initiativesMentor junior engineers, technicians, and maintenance staff when needed
Required Qualifications
5+ years of Controls Engineering experience in a manufacturing environmentStrong experience with
PLC programming and troubleshooting (Allen-Bradley or Siemens)Design and programmed
PLC ladder logic from scratch, including I/O mapping, safety interlocks, timers/counters, and process sequencingExperience with
HMI development (FactoryTalk View, Ignition, WinCC, or similar)Knowledge of servo systems, VFDs, and motion control technologiesStrong
electrical skillsAbility to read and create electrical schematics and P&ID diagramsExperience with industrial
automation systems and
robotics integrationFamiliarity with industrial networking protocolsExperience using CAD tools for control system designStrong analytical and troubleshooting skills
Preferred Experience
Bachelor’s degree in Electrical Engineering, Controls Engineering, or related fieldExperience in automotive or high-volume manufacturing environmentsHands-on experience with robotic systems such as Fanuc, ABB, or KUKAExperience with system commissioning and plant startupsBackground in Lean manufacturing or continuous improvement initiativesExperience working with global engineering teams and international standardsCompany DescriptionBranex Group is a Minority-owned Technical Staffing firm headquartered in Auburn Hills, MI. We are a Certified Women’s Owned Business through the Women’s Business Enterprise National Council (WBENC). We specialize in Engineering, Information Technology, Robotics, Human Resources, and Finance opportunities across the United States.
Branex Group is committed to being an Equal Employment Opportunity Employer and fostering a diverse and inclusive workplace. We ensure all applicants and employees are considered without discrimination or harassment based on race, color, religion, age, sex, sexual orientation, gender identity, national origin, veteran status, disability status, genetics, or any other protected characteristic by State and Federal laws.
Branex Group offers the following benefits:
- Medical Insurance
- Dental Insurance
- Vision insurance
- Paid time off
- 401(k)
This policy applies to all terms and conditions of employment, including recruiting, hiring, placement, promotion, termination, layoff, recall, transfer, leaves of absence, compensation, and training.Company DescriptionBranex Group is a Minority-owned Technical Staffing firm headquartered in Auburn Hills, MI. We are a Certified Women’s Owned Business through the Women’s Business Enterprise National Council (WBENC). We specialize in Engineering, Information Technology, Robotics, Human Resources, and Finance opportunities across the United States.\r\n\r\nBranex Group is committed to being an Equal Employment Opportunity Employer and fostering a diverse and inclusive workplace. We ensure all applicants and employees are considered without discrimination or harassment based on race, color, religion, age, sex, sexual orientation, gender identity, national origin, veteran status, disability status, genetics, or any other protected characteristic by State and Federal laws.\r\n\r\n\r\nBranex Group offers the following benefits:\r\n- Medical Insurance\r\n- Dental Insurance\r\n- Vision insurance\r\n- Paid time off\r\n- 401(k)\r\n\r\n This policy applies to all terms and conditions of employment, including recruiting, hiring, placement, promotion, termination, layoff, recall, transfer, leaves of absence, compensation, and training.
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