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Shield AI
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  • Senior Engineer, Mechanical Test (R5091)  

    - Dallas
    Job DescriptionJob DescriptionFounded in 2015, Shield AI is a venture-... Read More
    Job DescriptionJob DescriptionFounded in 2015, Shield AI is a venture-backed deep-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include the V-BAT and X-BAT aircraft, Hivemind Enterprise, and the Hivemind Vision product lines. With offices and facilities across the U.S., Europe, the Middle East, and the Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn, X, Instagram, and YouTube. 
    Job Description:

    Do you enjoy working in a dynamic lab environment and contributing to hardware that can directly impact the safety of service members and civilians? Shield AI is looking for a hands-on engineer to help design, test, and validate the next generation of intelligent systems.

    The Mechanical Test team’s mission is to inform and improve Shield AI hardware design by quantifying product performance through custom measurement systems, specialized testing, and rigorous analysis. This role will focus on vibration, modal, structural, and environmental testing to help engineering teams understand how our products perform in real-world operating conditions.

    We are looking for candidates who are passionate about engineering principles, curious about how things work, and excited to grow in a fast-paced, collaborative environment. You will work closely with cross-functional partners to evaluate design performance, troubleshoot issues, and improve the customer experience.

    Success in this role requires technical creativity, strong organization, clear communication, and a willingness to listen, learn, debate respectfully, and solve difficult problems as part of a high-performing team.

    What you'll do:Apply technical and creative problem-solving skills to quickly design, build, and deploy instrumented test and measurement systems.Support manual and automated data collection, processing, and analysis.Use measurement science and engineering analysis to understand the static and dynamic inputs, loads, and system responses that drive product performance.Build trusted relationships with mechanical design teams and apply your expertise to help identify the best design paths quickly.Plan and execute test programs, including ground and flight vibration testing, modal testing for finite element model validation, vibration troubleshooting, and strain gauge testing of structural components.Perform shaker table testing and support hardware qualification and development test campaigns.Maintain test equipment and ensure calibration requirements remain current.Develop test plans, technical reports, and detailed data reviews that clearly communicate results and inform design decisions.Support other test and engineering activities as needed.Required qualifications:B.S. in Aerospace Engineering, Mechanical Engineering, Structural Engineering, or a related technical field.Hands-on experience with vibration testing of mechanical systems; internship, research, or project team experience is applicable.Hands-on experience performing MIL-STD testing (e.g., MIL-STD-810, MIL-STD-461) including vibration, shock, thermal, and EMI/EMC testing.Experience with CAD modeling (NX preferred).Working knowledge of finite element analysis principles.Experience with modal testing.Strong written and verbal communication skills.Demonstrated ability to work hard, act as a trustworthy teammate, hold yourself and others to high standards, and treat others with kindness and respect.Track record of taking ownership of development processes, test efforts, or technical features and delivering high-quality outcomes.Ability to work in a fast-paced development environment, navigate ambiguity, overcome obstacles, and deliver results on schedule.Preferred qualifications:M.S. or Ph.D. in Aerospace Engineering, Mechanical Engineering, Structural Engineering, or a related technical field.Leadership experience on a project, research, or product development team.Experience with root cause investigation, failure analysis, design of experiments, or structured problem-solving methods.Experience in startup, R&D, aerospace, defense, robotics, UAV, or high-reliability hardware environments.Demonstrated adaptability, agility, and ability to innovate under pressure while meeting dynamic project demands.#LI-MS1#LC
    Full-time regular employee offer package: Pay within range listed + Bonus + Benefits + Equity
    Temporary employee offer package: Pay within range listed above + temporary benefits package (applicable after 60 days of employment)
    Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.
    ###
    Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know. 

    We may use artificial intelligence (AI) tools to support parts of the hiring process, such as reviewing applications, analyzing resumes, or assessing responses. These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed, please contact us.

    Read Less
  • Manager, Propulsion (Fuel System) (R5088)  

    - Dallas
    Job DescriptionJob DescriptionFounded in 2015, Shield AI is a venture-... Read More
    Job DescriptionJob DescriptionFounded in 2015, Shield AI is a venture-backed deep-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include the V-BAT and X-BAT aircraft, Hivemind Enterprise, and the Hivemind Vision product lines. With offices and facilities across the U.S., Europe, the Middle East, and the Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn, X, Instagram, and YouTube. 
    Job Description:We are seeking a Manager of Propulsion to lead fuel system development and integration for the X-BAT vehicle, powered by a fighter-class, afterburning jet engine. This role oversees the architecture, integration, testing, and operational support of flight-critical fuel systems operating across demanding thermal environments, aggressive maneuvering conditions, and mission-critical operating profiles.

    You will lead engineers and technicians responsible for fuel tanks, fuel delivery systems, venting, pressurization, level sensing, and associated propulsion fluid systems. This role requires deep technical understanding, strong execution leadership, and close coordination across propulsion, flight test, manufacturing, and vehicle integration teams.

    What you'll do:Lead fuel system development activities from architecture through testing and flight operations.Support and mentor fuel system REs responsible for fuel tanks, pumps, valves, vent systems, and associated propulsion hardware.Drive system integration efforts considering elevated-G maneuvers, transient operation, vapor ingestion, cavitation, thermal effects, and fault tolerance.Guide teams through fuel system thermodynamic and fluid dynamic trade studies involving heat soak, vapor pressure behavior, venting, and transient flow response.Coordinate testing activities, instrumentation planning, and performance validation efforts.Support failure investigations, root cause analysis, and design iteration activities.Ensure schedules, technical execution, and supplier activities remain aligned with program goals.Collaborate closely with propulsion, airframe, mission systems, and manufacturing teams.Required qualifications:Bachelor’s degree in Aerospace Engineering, Mechanical Engineering, or related engineering discipline.7-10+ years of experience developing aerospace fuel or fluid systems.Strong understanding of thermodynamics, fluid mechanics, heat transfer, and aerospace propulsion fundamentals.Deep understanding of compressible and incompressible flow systems and aerospace fluid dynamics.Experience with fuel system integration, testing, and operational support.Experience leading engineering teams or major subsystem development activities.U.S. Citizenship or ability to comply with ITAR requirements.Preferred qualifications:Experience with jet-powered UAVs, tactical aircraft, or aerospace fuel systems.Familiarity with GFSSP, REFPROP, ANSYS, or fluid system modeling tools.Experience with slosh dynamics, cavitation, vapor ingestion, venting, thermal management, and pressurization systems.Background in rocket propulsion fluid systems.Experience operating in test-driven aerospace development environments.M.S. or Ph.D. in Aerospace Engineering or related discipline.#LI-MS1#LD
    Full-time regular employee offer package: Pay within range listed + Bonus + Benefits + Equity
    Temporary employee offer package: Pay within range listed above + temporary benefits package (applicable after 60 days of employment)
    Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.
    ###
    Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know. 

    We may use artificial intelligence (AI) tools to support parts of the hiring process, such as reviewing applications, analyzing resumes, or assessing responses. These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed, please contact us.

    Read Less
  • Manager, Propulsion (Engine) (R5086)  

    - Dallas
    Job DescriptionJob DescriptionFounded in 2015, Shield AI is a venture-... Read More
    Job DescriptionJob DescriptionFounded in 2015, Shield AI is a venture-backed deep-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include the V-BAT and X-BAT aircraft, Hivemind Enterprise, and the Hivemind Vision product lines. With offices and facilities across the U.S., Europe, the Middle East, and the Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn, X, Instagram, and YouTube. 
    Job Description:

    We are seeking a Manager of Propulsion to lead the development and execution of engine and thrust vector control (TVC) systems for the X-BAT vehicle, powered by a fighter-class, afterburning jet engine. This role leads a team of propulsion engineers and technicians responsible for developing, integrating, testing, and operating flight-critical propulsion hardware from concept through flight and operational deployment.

    You will work closely with propulsion Responsible Engineers (REs), controls, airframe, flight test, manufacturing, and leadership teams to ensure engine and TVC development aligns with vehicle-level objectives, mission requirements, and program milestones. This role requires strong technical leadership, hands-on engagement, and the ability to drive execution in a fast-paced aerospace development environment.

    What you'll do:Lead propulsion engineering efforts related to engine and TVC development, integration, testing, and flight operations.Support and mentor propulsion REs responsible for engine modules, nozzles, actuators, vectoring hardware, and associated propulsion systems.Drive technical execution, staffing, prioritization, and schedule alignment across propulsion activities.Guide teams through propulsion trade studies involving thermodynamics, transient behavior, thermal management, structural integration, and operability limits.Coordinate closely with controls, airframe, and mission teams to ensure propulsion integration supports aircraft maneuverability, survivability, and CONOPS requirements.Support root cause investigations, performance anomalies, design reviews, and flight readiness activities.Drive technical rigor, accountability, and measurable execution across the propulsion organization.Collaborate with suppliers and external partners supporting propulsion hardware and testing.Required qualifications:Bachelor’s degree in Aerospace Engineering, Mechanical Engineering, or related engineering discipline.7-10+ years of experience in propulsion system development, integration, test, or flight operations.Experience leading engineering teams or large cross-functional technical efforts.Strong understanding of thermodynamics, fluid mechanics, heat transfer, and aerospace propulsion fundamentals.Deep understanding of gas turbine engine operation, transient response, thrust production, operability limits, and thermal constraints.Hands-on experience supporting propulsion hardware development and test programs.Strong communication and organizational skills.U.S. Citizenship or ability to comply with ITAR requirements.Preferred qualifications:Experience with fighter-class or low-bypass turbofan propulsion systems.Familiarity with engine controls, TVC systems, transient response, and actuator integration.Experience with GFSSP, REFPROP, ANSYS, FEA, or propulsion performance analysis tools.Background in rocket propulsion or thrust vector control systems.Experience operating in hardware-centric, test-driven aerospace environments.M.S. or Ph.D. in Aerospace Engineering or related discipline#LI-MS1#LD
    Full-time regular employee offer package: Pay within range listed + Bonus + Benefits + Equity
    Temporary employee offer package: Pay within range listed above + temporary benefits package (applicable after 60 days of employment)
    Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.
    ###
    Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know. 

    We may use artificial intelligence (AI) tools to support parts of the hiring process, such as reviewing applications, analyzing resumes, or assessing responses. These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed, please contact us.

    Read Less
  • Manager, Propulsion (Test) (R5089)  

    - Dallas
    Job DescriptionJob DescriptionFounded in 2015, Shield AI is a venture-... Read More
    Job DescriptionJob DescriptionFounded in 2015, Shield AI is a venture-backed deep-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include the V-BAT and X-BAT aircraft, Hivemind Enterprise, and the Hivemind Vision product lines. With offices and facilities across the U.S., Europe, the Middle East, and the Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn, X, Instagram, and YouTube. 
    Job Description:

    We are seeking a Manager of Propulsion to lead propulsion test development and execution for the X-BAT vehicle, powered by a fighter-class, afterburning jet engine. This role oversees propulsion test infrastructure, engine testing, subsystem validation, and flight test support activities required to mature propulsion hardware from development through operational readiness.

    You will lead a team of propulsion test engineers and technicians responsible for designing, building, and operating propulsion test stands and facilities supporting engine, fuel, oil, bleed air, and TVC systems. This role requires strong technical leadership, operational awareness, hands-on involvement in testing activities, and the ability to rapidly solve complex technical problems in demanding test environments.

    What you'll do:Lead propulsion test planning and execution from component-level development through flight readiness.Oversee the design, analysis, and construction of propulsion test stands, fixtures, instrumentation systems, and safety systems.Support propulsion REs in defining test objectives, instrumentation strategies, and data analysis methodologies.Guide teams through propulsion thermodynamic analysis, transient characterization, thermal performance evaluation, and operability validation.Drive root cause investigations and rapid troubleshooting efforts during testing activities.Coordinate test schedules, facility readiness, staffing, and supplier support.Ensure propulsion testing aligns with vehicle-level milestones and program priorities.Lead development of test processes, standards, and operational best practices.Required qualifications:Bachelor’s degree in Aerospace Engineering, Mechanical Engineering, or related engineering discipline.7-10+ years of experience in propulsion testing or aerospace development programs.Strong understanding of thermodynamics, fluid mechanics, heat transfer, and aerospace propulsion fundamentals.Strong understanding of gas turbine engine testing, instrumentation, transient response, and propulsion system integration.Hands-on experience designing or operating propulsion test stands and facilities.Experience leading technical teams and coordinating complex test operations.U.S. Citizenship or ability to comply with ITAR requirements.Preferred qualifications:Experience testing fighter-class or low-bypass turbofan propulsion systems.Familiarity with Python, REFPROP, GFSSP, ANSYS, FEA, or propulsion performance analysis tools.Experience with controls integration, TVC testing, transient characterization, or operability mapping.Background in rocket propulsion testing or hot-fire development environments.Experience operating in hardware-centric, test-driven aerospace organizations.M.S. or Ph.D. in Aerospace Engineering or related discipline.#LI-MS1#LD
    Full-time regular employee offer package: Pay within range listed + Bonus + Benefits + Equity
    Temporary employee offer package: Pay within range listed above + temporary benefits package (applicable after 60 days of employment)
    Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.
    ###
    Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know. 

    We may use artificial intelligence (AI) tools to support parts of the hiring process, such as reviewing applications, analyzing resumes, or assessing responses. These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed, please contact us.

    Read Less
  • Manager, Propulsion (Systems & Components) (R5087)  

    - Dallas
    Job DescriptionJob DescriptionFounded in 2015, Shield AI is a venture-... Read More
    Job DescriptionJob DescriptionFounded in 2015, Shield AI is a venture-backed deep-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include the V-BAT and X-BAT aircraft, Hivemind Enterprise, and the Hivemind Vision product lines. With offices and facilities across the U.S., Europe, the Middle East, and the Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn, X, Instagram, and YouTube. 
    Job Description:

    We are seeking a Manager of Propulsion to lead propulsion subsystem and component development for the X-BAT vehicle, powered by a fighter-class, afterburning jet engine. This role oversees the development of flight-critical propulsion hardware including valves, ducting, secondary structures, thermal systems, bleed air systems, oil systems, and integrated mechanical components operating in challenging thermal, vibration, and mass-constrained environments.

    You will lead a multidisciplinary team of propulsion engineers and technicians responsible for cradle-to-grave development of propulsion components and subsystem architectures. This role requires strong technical leadership, execution ownership, and close coordination across propulsion, airframe, manufacturing, controls, and flight test organizations.

    What you'll do:Lead propulsion subsystem and component development activities from concept through flight operations.Mentor propulsion REs responsible for propulsion hardware design, integration, testing, and operational support.Lead the design and development of propulsion components requiring careful balance of mass, thermal capability, structural integrity, manufacturability, and performance.Guide engineering teams through challenging thermal and flow environments involving high temperatures, pressure loads, vibration, and transient operation.Drive component-level architecture and integration decisions for valves, actuators, ducts, mounts, and supporting propulsion hardware.Drive cross-functional alignment between design, manufacturing, supply chain, test, and vehicle teams.Support technical reviews, integration planning, and root cause investigations.Drive team execution, staffing priorities, technical rigor, and measurable results.Coordinate supplier activities and technical deliverables supporting propulsion hardware.Required qualifications:Bachelor’s degree in Aerospace Engineering, Mechanical Engineering, or related engineering discipline.7-10+ years of experience in aerospace propulsion, fluid systems, or hardware development environments.Experience leading engineering teams or complex subsystem development efforts.Strong understanding of thermodynamics, heat transfer, fluid mechanics, and aerospace propulsion fundamentals.Strong understanding of aerospace component design, structural integration, and thermal/mechanical design constraints.Hands-on experience supporting development hardware and rapid iteration programs.U.S. Citizenship or ability to comply with ITAR requirements.Preferred qualifications:Experience designing propulsion subsystems including valves, bleed air systems, oil systems, ducting, thermal systems, or structural integration hardware.Familiarity with Siemens NX, Teamcenter, ANSYS, FEA, GFSSP, or REFPROP.Experience designing high-performance aerospace components operating in thermally stressed or high-vibration environments.Familiarity with valve design, sealing strategies, high-temperature materials, and flow path optimization.Background in rocket propulsion, turbomachinery, or high-temperature aerospace hardware.Experience operating in test-driven aerospace development environments.M.S. or Ph.D. in Aerospace Engineering or related discipline.#LI-MS1#LD
    Full-time regular employee offer package: Pay within range listed + Bonus + Benefits + Equity
    Temporary employee offer package: Pay within range listed above + temporary benefits package (applicable after 60 days of employment)
    Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.
    ###
    Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know. 

    We may use artificial intelligence (AI) tools to support parts of the hiring process, such as reviewing applications, analyzing resumes, or assessing responses. These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed, please contact us.

    Read Less
  • Staff Aerostructures Design Engineer (R4955)  

    - San Diego
    Job DescriptionJob DescriptionFounded in 2015, Shield AI is a venture-... Read More
    Job DescriptionJob DescriptionFounded in 2015, Shield AI is a venture-backed deep-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include the V-BAT and X-BAT aircraft, Hivemind Enterprise, and the Hivemind Vision product lines. With offices and facilities across the U.S., Europe, the Middle East, and the Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn, X, Instagram, and YouTube. 
    Job Description:

    Shield AI is seeking a Senior Aerostructures Design Engineer to support the development of structural components for our next-generation autonomous aircraft. As a key contributor on the Mechanical Engineering team, you will design and develop high-performance structural components from concept through production release.

    You’ll work cross-functionally to ensure structural integrity, manufacturability, and system integration across one of the most advanced autonomous aircraft platforms being built today. This role is ideal for an aerospace mechanical engineer who thrives in hands-on design environments and is eager to take increasing ownership of flight-critical designs.

    What you'll do:Design and develop structural components and assemblies for Shield AI’s next-generation UAV platform, supporting both primary and secondary aircraft structures.Execute all stages of the design lifecycle including conceptual development, initial CAD modeling, detailed design, and drawing release.Perform hand calculations for stress or strain with limited basic FEA analysis, with guidance from senior engineers as needed.Collaborate closely with aerodynamics, propulsion, avionics, payload, and manufacturing teams to support system integration across airframe interfaces.Support structural validation efforts including coupon testing, subcomponent testing, and system-level verification.Generate high-quality design documentation, drawings, interface definitions, and analysis reports in compliance with aerospace standards.Partner with manufacturing and flight test teams to resolve build issues and support hardware through test and deployment.Participate in design reviews and technical discussions, presenting work clearly and incorporating feedback effectively.Continuously improve personal technical depth in structural layout, joints, fasteners, tolerancing, and structural optimization.Required qualifications:Bachelor’s or Master’s degree in Mechanical Engineering, Aerospace Engineering, or related discipline.7+ years of experience in aircraft structural design or closely related aerospace structures.Experience designing and releasing structural components in development or production environments.Working knowledge of composite and metallic structures, including fasteners, bonded joints, and load paths.Proficiency in CAD tools (NX, CATIA, SolidWorks, or similar).Understanding of GD&T, tolerance stackups, and DFMA principles.Strong written and verbal technical communication skills.Demonstrated ability to operate in fast-paced, high-ownership engineering environmentsPreferred qualifications:M.S. degree in Aerospace or Mechanical Engineering.Experience supporting UAV, DoD, or aerospace vehicle programs.Familiarity with aerospace standards (MIL-STD, ASME Y14.5, FAA).Experience supporting hardware through test, failure analysis, and design iteration.Exposure to composite design and manufacturing methods.Experience using FEA tools (ANSYS, Abaqus, NASTRAN, or similar) for linear structural analysis#LI-MS1#LD
    Full-time regular employee offer package: Pay within range listed + Bonus + Benefits + Equity
    Temporary employee offer package: Pay within range listed above + temporary benefits package (applicable after 60 days of employment)
    Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.
    ###
    Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know. 

    We may use artificial intelligence (AI) tools to support parts of the hiring process, such as reviewing applications, analyzing resumes, or assessing responses. These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed, please contact us.

    Read Less
  • Staff Aerostructures Design Engineer (R4955)  

    - Boston
    Job DescriptionJob DescriptionFounded in 2015, Shield AI is a venture-... Read More
    Job DescriptionJob DescriptionFounded in 2015, Shield AI is a venture-backed deep-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include the V-BAT and X-BAT aircraft, Hivemind Enterprise, and the Hivemind Vision product lines. With offices and facilities across the U.S., Europe, the Middle East, and the Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn, X, Instagram, and YouTube. 
    Job Description:

    Shield AI is seeking a Senior Aerostructures Design Engineer to support the development of structural components for our next-generation autonomous aircraft. As a key contributor on the Mechanical Engineering team, you will design and develop high-performance structural components from concept through production release.

    You’ll work cross-functionally to ensure structural integrity, manufacturability, and system integration across one of the most advanced autonomous aircraft platforms being built today. This role is ideal for an aerospace mechanical engineer who thrives in hands-on design environments and is eager to take increasing ownership of flight-critical designs.

    What you'll do:Design and develop structural components and assemblies for Shield AI’s next-generation UAV platform, supporting both primary and secondary aircraft structures.Execute all stages of the design lifecycle including conceptual development, initial CAD modeling, detailed design, and drawing release.Perform hand calculations for stress or strain with limited basic FEA analysis, with guidance from senior engineers as needed.Collaborate closely with aerodynamics, propulsion, avionics, payload, and manufacturing teams to support system integration across airframe interfaces.Support structural validation efforts including coupon testing, subcomponent testing, and system-level verification.Generate high-quality design documentation, drawings, interface definitions, and analysis reports in compliance with aerospace standards.Partner with manufacturing and flight test teams to resolve build issues and support hardware through test and deployment.Participate in design reviews and technical discussions, presenting work clearly and incorporating feedback effectively.Continuously improve personal technical depth in structural layout, joints, fasteners, tolerancing, and structural optimization.Required qualifications:Bachelor’s or Master’s degree in Mechanical Engineering, Aerospace Engineering, or related discipline.7+ years of experience in aircraft structural design or closely related aerospace structures.Experience designing and releasing structural components in development or production environments.Working knowledge of composite and metallic structures, including fasteners, bonded joints, and load paths.Proficiency in CAD tools (NX, CATIA, SolidWorks, or similar).Understanding of GD&T, tolerance stackups, and DFMA principles.Strong written and verbal technical communication skills.Demonstrated ability to operate in fast-paced, high-ownership engineering environmentsPreferred qualifications:M.S. degree in Aerospace or Mechanical Engineering.Experience supporting UAV, DoD, or aerospace vehicle programs.Familiarity with aerospace standards (MIL-STD, ASME Y14.5, FAA).Experience supporting hardware through test, failure analysis, and design iteration.Exposure to composite design and manufacturing methods.Experience using FEA tools (ANSYS, Abaqus, NASTRAN, or similar) for linear structural analysis#LI-MS1#LD
    Full-time regular employee offer package: Pay within range listed + Bonus + Benefits + Equity
    Temporary employee offer package: Pay within range listed above + temporary benefits package (applicable after 60 days of employment)
    Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.
    ###
    Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know. 

    We may use artificial intelligence (AI) tools to support parts of the hiring process, such as reviewing applications, analyzing resumes, or assessing responses. These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed, please contact us.

    Read Less
  • Staff Aerostructures Design Engineer (R4955)  

    - Dallas
    Job DescriptionJob DescriptionFounded in 2015, Shield AI is a venture-... Read More
    Job DescriptionJob DescriptionFounded in 2015, Shield AI is a venture-backed deep-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include the V-BAT and X-BAT aircraft, Hivemind Enterprise, and the Hivemind Vision product lines. With offices and facilities across the U.S., Europe, the Middle East, and the Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn, X, Instagram, and YouTube. 
    Job Description:

    Shield AI is seeking a Senior Aerostructures Design Engineer to support the development of structural components for our next-generation autonomous aircraft. As a key contributor on the Mechanical Engineering team, you will design and develop high-performance structural components from concept through production release.

    You’ll work cross-functionally to ensure structural integrity, manufacturability, and system integration across one of the most advanced autonomous aircraft platforms being built today. This role is ideal for an aerospace mechanical engineer who thrives in hands-on design environments and is eager to take increasing ownership of flight-critical designs.

    What you'll do:Design and develop structural components and assemblies for Shield AI’s next-generation UAV platform, supporting both primary and secondary aircraft structures.Execute all stages of the design lifecycle including conceptual development, initial CAD modeling, detailed design, and drawing release.Perform hand calculations for stress or strain with limited basic FEA analysis, with guidance from senior engineers as needed.Collaborate closely with aerodynamics, propulsion, avionics, payload, and manufacturing teams to support system integration across airframe interfaces.Support structural validation efforts including coupon testing, subcomponent testing, and system-level verification.Generate high-quality design documentation, drawings, interface definitions, and analysis reports in compliance with aerospace standards.Partner with manufacturing and flight test teams to resolve build issues and support hardware through test and deployment.Participate in design reviews and technical discussions, presenting work clearly and incorporating feedback effectively.Continuously improve personal technical depth in structural layout, joints, fasteners, tolerancing, and structural optimization.Required qualifications:Bachelor’s or Master’s degree in Mechanical Engineering, Aerospace Engineering, or related discipline.7+ years of experience in aircraft structural design or closely related aerospace structures.Experience designing and releasing structural components in development or production environments.Working knowledge of composite and metallic structures, including fasteners, bonded joints, and load paths.Proficiency in CAD tools (NX, CATIA, SolidWorks, or similar).Understanding of GD&T, tolerance stackups, and DFMA principles.Strong written and verbal technical communication skills.Demonstrated ability to operate in fast-paced, high-ownership engineering environmentsPreferred qualifications:M.S. degree in Aerospace or Mechanical Engineering.Experience supporting UAV, DoD, or aerospace vehicle programs.Familiarity with aerospace standards (MIL-STD, ASME Y14.5, FAA).Experience supporting hardware through test, failure analysis, and design iteration.Exposure to composite design and manufacturing methods.Experience using FEA tools (ANSYS, Abaqus, NASTRAN, or similar) for linear structural analysis#LI-MS1#LD
    Full-time regular employee offer package: Pay within range listed + Bonus + Benefits + Equity
    Temporary employee offer package: Pay within range listed above + temporary benefits package (applicable after 60 days of employment)
    Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.
    ###
    Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know. 

    We may use artificial intelligence (AI) tools to support parts of the hiring process, such as reviewing applications, analyzing resumes, or assessing responses. These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed, please contact us.

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  • Staff Aerostructures Design Engineer (R4955)  

    - United
    Job DescriptionJob DescriptionFounded in 2015, Shield AI is a venture-... Read More
    Job DescriptionJob DescriptionFounded in 2015, Shield AI is a venture-backed deep-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include the V-BAT and X-BAT aircraft, Hivemind Enterprise, and the Hivemind Vision product lines. With offices and facilities across the U.S., Europe, the Middle East, and the Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn, X, Instagram, and YouTube. 
    Job Description:

    Shield AI is seeking a Senior Aerostructures Design Engineer to support the development of structural components for our next-generation autonomous aircraft. As a key contributor on the Mechanical Engineering team, you will design and develop high-performance structural components from concept through production release.

    You’ll work cross-functionally to ensure structural integrity, manufacturability, and system integration across one of the most advanced autonomous aircraft platforms being built today. This role is ideal for an aerospace mechanical engineer who thrives in hands-on design environments and is eager to take increasing ownership of flight-critical designs.

    What you'll do:Design and develop structural components and assemblies for Shield AI’s next-generation UAV platform, supporting both primary and secondary aircraft structures.Execute all stages of the design lifecycle including conceptual development, initial CAD modeling, detailed design, and drawing release.Perform hand calculations for stress or strain with limited basic FEA analysis, with guidance from senior engineers as needed.Collaborate closely with aerodynamics, propulsion, avionics, payload, and manufacturing teams to support system integration across airframe interfaces.Support structural validation efforts including coupon testing, subcomponent testing, and system-level verification.Generate high-quality design documentation, drawings, interface definitions, and analysis reports in compliance with aerospace standards.Partner with manufacturing and flight test teams to resolve build issues and support hardware through test and deployment.Participate in design reviews and technical discussions, presenting work clearly and incorporating feedback effectively.Continuously improve personal technical depth in structural layout, joints, fasteners, tolerancing, and structural optimization.Required qualifications:Bachelor’s or Master’s degree in Mechanical Engineering, Aerospace Engineering, or related discipline.7+ years of experience in aircraft structural design or closely related aerospace structures.Experience designing and releasing structural components in development or production environments.Working knowledge of composite and metallic structures, including fasteners, bonded joints, and load paths.Proficiency in CAD tools (NX, CATIA, SolidWorks, or similar).Understanding of GD&T, tolerance stackups, and DFMA principles.Strong written and verbal technical communication skills.Demonstrated ability to operate in fast-paced, high-ownership engineering environmentsPreferred qualifications:M.S. degree in Aerospace or Mechanical Engineering.Experience supporting UAV, DoD, or aerospace vehicle programs.Familiarity with aerospace standards (MIL-STD, ASME Y14.5, FAA).Experience supporting hardware through test, failure analysis, and design iteration.Exposure to composite design and manufacturing methods.Experience using FEA tools (ANSYS, Abaqus, NASTRAN, or similar) for linear structural analysis#LI-MS1#LD
    Full-time regular employee offer package: Pay within range listed + Bonus + Benefits + Equity
    Temporary employee offer package: Pay within range listed above + temporary benefits package (applicable after 60 days of employment)
    Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.
    ###
    Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know. 

    We may use artificial intelligence (AI) tools to support parts of the hiring process, such as reviewing applications, analyzing resumes, or assessing responses. These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed, please contact us.

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  • Senior Mechanical Engineer, Systems Integration  

    - Dallas
    Job DescriptionJob DescriptionJob Description: Shield AI is seeking a... Read More
    Job DescriptionJob DescriptionJob Description:

    Shield AI is seeking a Spatial Integration Design Engineer to lead the design and physical integration of secondary support structures, subsystem installations, and vehicle routing architecture across the platform. This role is heavily focused on mechanical design, packaging, and installation definition within a highly constrained aerospace environment.

    This engineer will own the design and development of support hardware, LRU installations, and routing solutions for EWIS, hydraulic, ECS, fuel, and mechanical systems. This includes concept development, CAD modeling, trade studies, structural and fitment analysis, drawing release, procurement support, and installation strategy development. 

    The ideal candidate has strong aerospace mechanical design experience, excellent spatial reasoning skills, and a deep understanding of vehicle integration constraints including maintainability, manufacturability, accessibility, thermal management, and assembly sequencing.

    What You'll DoLead the mechanical design and spatial integration of secondary support structures and subsystem installations across the vehicleDesign brackets, trays, mounting provisions, equipment racks, supports, clips, and installation hardware  Develop and maintain vehicle-level LRU layouts and packaging architectures  Design routing solutions and installation provisions for:  EWIS harnessing  Hydraulic lines  ECS ducting  Fuel plumbing  Pneumatic systems  Perform CAD-based integration and packaging studies to resolve spatial conflicts and optimize vehicle layoutsGenerate detailed 3D models, installation drawings, interface definitions, and engineering release packages  Perform fitment, tolerance, and installation analyses to validate integration solutionsDevelop installation strategies including assembly sequencing, accessibility, tooling access, and maintainability considerationsCoordinate with manufacturing, structures, avionics, systems engineering, and test teams to ensure integration compatibility  Support procurement and fabrication activities for designed hardwareSupport prototype build and vehicle integration activities by resolving installation and interference issues  Participate in design reviews including PDR, CDR, and manufacturing readiness reviewsManage the CAD product structure for BOM exportsRequired QualificationsBachelor’s degree in aerospace engineering, Mechanical Engineering, or related fieldExperience designing mechanical hardware and integrated aerospace installationsStrong proficiency with CAD tools such as CATIA or Siemens NXExperience sizing parts for various failure scenariosExperience creating detailed engineering drawings and installation definitionsStrong understanding of aerospace integration and packaging principlesFamiliarity with EWIS routing and subsystem installation constraintsExperience integrating hydraulic, ECS, fuel, or mechanical systems within aircraft or vehicle platformsUnderstanding of GD&T, tolerance stack-up, and installation analysis principlesAbility to balance structural, thermal, manufacturing, accessibility, and maintainability constraints within designsStrong communication and cross-functional coordination skillsPreferred QualificationsExperience with military aircraft, spacecraft, UAVs, or advanced aerospace systemsExperience supporting prototype builds or vehicle assembly activities Familiarity with aerospace installation and EWIS standardsExperience with digital mock-up (DMU) and clash detection workflowsUnderstanding of structural load paths and equipment mounting considerationsExperience with PLM and configuration management systems #LI-SM1

    We may use artificial intelligence (AI) tools to support parts of the hiring process, such as reviewing applications, analyzing resumes, or assessing responses. These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed, please contact us.

    Read Less

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