The CIP Operator is responsible for operating and monitoring the Clean-in-Place (CIP) systems used to sanitize processing equipment and pipelines in accordance with established standards and procedures. This role plays a critical part in ensuring food safety, product quality, and regulatory compliance in a sanitary manufacturing environment. The ideal candidate will be detail-oriented, dependable, and committed to upholding high sanitation and safety standards.
The essential functions include, but are not limited to the following:
CIP System Operation:
Operate, monitor, and troubleshoot Clean-in-Place (CIP) systems to clean and sanitize process equipment, tanks, piping, and lines.Ensure all cleaning cycles meet specified parameters, including time, temperature, flow rate, and chemical concentration.Program or adjust automated CIP control systems according to specific cleaning protocols and production schedules.Verify the correct cleaning circuit is selected and connected to the proper equipment before initiating the CIP cycle.Record cleaning times and performance data to verify effectiveness and regulatory compliance.Chemical Handling and Monitoring:
Safely handle and mix sanitation chemicals per manufacturer specifications and internal procedures.Monitor chemical levels and concentration using titration, test kits, or digital sensors; adjust dosages as necessary.Maintain and replenish chemical inventories, report low stock or irregularities to the supervisor.Ensure proper labeling, storage, and disposal of all sanitation chemicals according to OSHA and company guidelines.Sanitation and Cleaning Validation:
Ensure all cleaned equipment meets sanitary standards before being released for production use.Collaborate with Quality Assurance to investigate and resolve cleaning or hygiene-related issues.Assist in the development and improvement of sanitation procedures and CIP protocols.Documentation and Compliance:
Complete detailed and accurate documentation of all cleaning and sanitation activities in logs, forms, or digital systems.Maintain records for internal audits, customer inspections, and regulatory agencies (e.g., FDA, USDA).Ensure compliance with GMPs, HACCP, FSMA, and other applicable sanitation standards.Participate in regular internal sanitation audits and implement corrective actions as needed.Equipment Maintenance and Support:
Conduct routine inspections of CIP equipment for leaks, wear, and proper function.Perform basic preventive maintenance, such as replacing gaskets, valves, or fittings as directed.Report any malfunctioning equipment or system abnormalities to the maintenance team or supervisor immediately.Assist maintenance or external technicians during service and repair of CIP-related systems.Production and Cross-Departmental Support:
Coordinate with production, maintenance, and quality departments to schedule cleaning activities without disrupting operations.Assist in pre-operational checks and reassembly of equipment after cleaning.Support training efforts for new sanitation or production staff regarding CIP procedures and safety.Assist with manual cleaning (Clean-Out-of-Place - COP) when equipment cannot be cleaned via CIP systems.Assist in production operations during CIP downtime, including scaling of ingredients, staging built work orders, unloading of kettles, and other activities critical to production or sanitation.Safety and Housekeeping:
Follow all workplace safety protocols, including the use of PPE, chemical handling procedures, and lockout/tagout protocols.Maintain a clean and organized work area, ensuring all equipment and tools are returned to their designated locations.Clean up spills immediately and report any slip, trip, or fall hazards to the safety team or supervisor.Actively participate in safety meetings, training sessions, and hazard identification activitiesThe physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this position. Reasonable accommodation may be made to enable individuals with disabilities to perform the functions. While performing the duties of this position, the employee is regularly required to talk or listen.
The employee frequently is required to use hands or fingers, handle or feel objects, tools, or controls. The employee is required to stand, walk, sit; and reach with hands and arms. The employee must lift and/or move up to twenty-five pounds. Specific vision abilities required by this position include close vision, distance vision, and the ability to adjust focus. The noise level in the work environment is usually low to moderate.
The FSQA Technician reports to the FSQA Supervisor and collects data that supports KettleWork’s Quality Assurance program. The ideal candidate will have proven ability to perform well on any of the assigned tasks. The candidate will be a quality-focused individual who is passionate and driven to deliver best in class performance and continuously improves what and how we do our work to ensure business success. The individual is driven by teamwork, integrity, and easily works cross-functionally. This role is responsible for monitoring operational procedures, evaluating products/materials, recording data, and reporting quality concerns to the Quality Assurance Supervisor.
Quality Assurance:
Conduct quality inspections throughout the production process at scheduled intervals. Document product test results and report non-conformances to the FSQA Supervisor.Good Manufacturing Practices:
Ensure ALL employees are following Food and Employee safety procedures with the responsibility to correct or report lapses as needed.Document soiled tools and equipment for review and correction with the sanitation department.Compliance and Documentation:
Adhere to company record keeping protocols and industry regulations.Maintain detailed records of product/material inspections, HACCP-related checks, non-conforming materials, facility inspections, shift change reports, and quality concerns.Monitor, create and update documentation for prerequisite programs to support food safety systems.Equipment and Supplies:
Operate testing equipment including but not limited to thermometers, refractometers, sodium and salt meters, and pH readers.Collect Environmental and Product samples for in-house and third-party testing.Monitor inventory levels of QA laboratory supplies.Safety and Health:
Follow safety procedures and use personal protective equipment (PPE) as required.Report and address safety hazards, ensuring compliance with OSHA and GMP standards.Report any maintenance or repair issues identified to the appropriate personnel.Assist in monitoring the lockout/tagout program.Collaboration:
Build and maintain a strong working relationship with the front office personnel, sanitation staff, production staff, and USDA/FDA Inspectors. Communicate effectively with team members and supervisors regarding quality issues and concerns.Shift Change:
Document quality concerns or non-conformances in shift notes, then communicate observations to the QA technician for the subsequent shift. Thoroughly clean and sanitize machinery, pre-batching areas, and workspaces to maintain a safe and organized environment for the next shift.Additional Responsibilities:
Perform appropriate duties as assigned by managementMaintain a safe and clean workspaceActively looks for and identifies opportunities for improvement and efficiency.Develop the skills and competencies of QA by participating in trainings (internal and external) and learning on the job.Minimum Qualifications (Knowledge, Skills, and Abilities)The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this position. Reasonable accommodation may be made to enable individuals with disabilities to perform the functions. While performing the duties of this position, the employee is regularly required to talk or listen.
The employee frequently is required to use hands or fingers, handle or feel objects, tools, or controls. The employee is required to stand, walk, sit; and reach with hands and arms. The employee must lift and/or move up to twenty-five pounds, climb ladders or stairs, and briefly push/pull weight up to seventy-five pounds. Specific vision abilities required by this position include close vision, distance vision, and the ability to adjust focus. The noise level in the work environment is usually low to moderate.
The CIP Operator is responsible for operating and monitoring the Clean-in-Place (CIP) systems used to sanitize processing equipment and pipelines in accordance with established standards and procedures. This role plays a critical part in ensuring food safety, product quality, and regulatory compliance in a sanitary manufacturing environment. The ideal candidate will be detail-oriented, dependable, and committed to upholding high sanitation and safety standards.
The essential functions include, but are not limited to the following:
CIP System Operation:
Operate, monitor, and troubleshoot Clean-in-Place (CIP) systems to clean and sanitize process equipment, tanks, piping, and lines.Ensure all cleaning cycles meet specified parameters, including time, temperature, flow rate, and chemical concentration.Program or adjust automated CIP control systems according to specific cleaning protocols and production schedules.Verify the correct cleaning circuit is selected and connected to the proper equipment before initiating the CIP cycle.Record cleaning times and performance data to verify effectiveness and regulatory compliance.Chemical Handling and Monitoring:
Safely handle and mix sanitation chemicals per manufacturer specifications and internal procedures.Monitor chemical levels and concentration using titration, test kits, or digital sensors; adjust dosages as necessary.Maintain and replenish chemical inventories, report low stock or irregularities to the supervisor.Ensure proper labeling, storage, and disposal of all sanitation chemicals according to OSHA and company guidelines.Sanitation and Cleaning Validation:
Ensure all cleaned equipment meets sanitary standards before being released for production use.Collaborate with Quality Assurance to investigate and resolve cleaning or hygiene-related issues.Assist in the development and improvement of sanitation procedures and CIP protocols.Documentation and Compliance:
Complete detailed and accurate documentation of all cleaning and sanitation activities in logs, forms, or digital systems.Maintain records for internal audits, customer inspections, and regulatory agencies (e.g., FDA, USDA).Ensure compliance with GMPs, HACCP, FSMA, and other applicable sanitation standards.Participate in regular internal sanitation audits and implement corrective actions as needed.Equipment Maintenance and Support:
Conduct routine inspections of CIP equipment for leaks, wear, and proper function.Perform basic preventive maintenance, such as replacing gaskets, valves, or fittings as directed.Report any malfunctioning equipment or system abnormalities to the maintenance team or supervisor immediately.Assist maintenance or external technicians during service and repair of CIP-related systems.Production and Cross-Departmental Support:
Coordinate with production, maintenance, and quality departments to schedule cleaning activities without disrupting operations.Assist in pre-operational checks and reassembly of equipment after cleaning.Support training efforts for new sanitation or production staff regarding CIP procedures and safety.Assist with manual cleaning (Clean-Out-of-Place - COP) when equipment cannot be cleaned via CIP systems.Safety and Housekeeping:
Follow all workplace safety protocols, including the use of PPE, chemical handling procedures, and lockout/tagout protocols.Maintain a clean and organized work area, ensuring all equipment and tools are returned to their designated locations.Clean up spills immediately and report any slip, trip, or fall hazards to the safety team or supervisor.Actively participate in safety meetings, training sessions, and hazard identification activitiesOverview
We are seeking a motivated and detail-oriented Maintenance Engineer I to join our dynamic maintenance engineering team. This entry-level role offers an exciting opportunity to contribute to diverse infrastructure and construction projects, supporting senior engineers in delivering innovative solutions. As a Junior Engineer, you will gain hands-on experience in project planning, technical design, and construction oversight, all while developing your skills in civil, mechanical, and water systems engineering. This position is ideal for individuals passionate about building sustainable infrastructure and eager to grow within a collaborative environment.
Essential Duties & Responsibilities
Develop and establish standard running conditions to improve Safety, Quality and CostsIdentify, troubleshoot and resolve operational issues utilizing structured problem-solving techniquesDevelop equipment / process, operation, preventive maintenance, safety, troubleshooting proceduresDevelop and propose operational solutionsImplement continuous improvement activities to improve operational resultsCollect, analyze, and summarize operating and engineering data and trendsEnsure the health and safety of personnel and care of the property, equipment, and product under their control.Maintain machine standards, line drawings & equipment documentationUpdate job knowledge by participating in educational opportunities; reading professional publications; maintaining personal networks; participating in professional organizations and obtaining / keeping professional certifications.Partner with other Engineers and other departments personnel to continually complete objectivesOther duties and tasks as assignedEducation & Professional Qualifications
Bachelor’s Degree in Mechanical, Electrical, Industrial Engineering or equivalent experience1-3 years of experience as an Engineer working in a food/beverage manufacturing environmentKnowledge of arithmetic, algebra, geometry, statistics, and their applications.Experience working with automated processing equipment including PLCs, Servos, VFD, etc.Experience managing capital projects utilizing standard project management methodsExperience with CAD (Solidworks / AutoCad software packages)Food Manufacturing experience (Preferred)Familiarity with QMP, GMPs & HACCP (Preferred)Knowledge Statistics Analytical tools (Preferred)Six Sigma Certification (Preferred)Physical and Travel Requirements
Ability to lift 50lbs and walk/stand for long periodsProven punctuality and attendance recordTravel <10% for vendor visits or equipment FATsJoin us as a Junior Manufacturing Engineer to kick-start your career in a vibrant environment where we exist to create products that heal rather than harm. Grow your expertise across multiple disciplines while contributing to impactful infrastructure projects that shape communities. We’re committed to supporting your professional development every step of the way!
Job Type: Full-time
Pay: $65,500 - $94,000 Annually
Expected hours: 40 per week
Benefits:
401(k)Dental Vision Employee Assistance ProgramHealth insuranceLife insurancePaid time offParental leaveWellness AllowanceMonthly Bone Broth AllowanceLocation:
Lancaster, PA (Preferred) Work Location: In personPrimarily first shift, with occasional off-shift support as projects requireTravel under 10% for vendor visits and equipment FATs Read Less