Job Summary
Card-Monroe Automation is seeking an experienced Controls Engineer III to join our Greenville, SC team. This role is ideal for a strong controls engineer who enjoys custom automation, complex problem-solving, and non-repetitive project work.
The Controls Engineer III will design, program, implement, test, and support control system solutions for automated equipment. This position works closely with engineering, assembly, project management, and customers to deliver high-quality automation systems from concept through installation, commissioning, and customer acceptance.
Key Responsibilities
Design and implement control system solutions for custom automated equipment.
Develop software code for programmable controllers, robotics, motion control, vision systems, SCADA applications, and high-level languages.
Create accurate project documentation including control narratives, I/O lists, flowcharts, device lists, and related project documentation.
Support equipment testing, dry-cycle, runoff, FAT, startup, commissioning, and customer site acceptance.
Coordinate with assembly and project teams to resolve build, startup, and installation issues.
Interact with customers from a technical standpoint regarding solutions, issues, project progress, and system acceptance.
Review budgets and schedules and work with Project Managers on forecasting and release dates.
Determine and select appropriate hardware and devices for automated systems.
Provide technical guidance and mentorship to engineers, team members, and project stakeholders.
Troubleshoot equipment during installation, startup, and commissioning.
Contribute to software libraries, programming standards, and process improvements.
Participate in safety risk assessments and assist with specifying safety components.
Minimum Qualifications
Four-year engineering degree, or two-year associate degree with 6+ years of experience in controls hardware/software design for industrial manufacturing equipment, machines, robot cells, or related automation.
6-8+ years of experience in machine building, system integration, or industrial automation.
Experience with AutoCAD or SolidWorks Electrical.
PLC programming experience, including Allen-Bradley RSLogix 5/500, Studio 5000, Siemens Step 7, and/or TIA Portal.
HMI programming experience, including FactoryTalk View ME/SE, RSView, PanelBuilder, Siemens WinCC Flex, and/or TIA Portal.
SCADA programming experience such as FactoryTalk, Ignition, Wonderware, or GE Proficy.
Industrial networking experience including Ethernet/IP, PROFINET, TCP/IP, Modbus, DH+, RIO, EtherCAT, or similar.
Experience with vision systems such as Keyence, Cognex, or Balluff.
Servo experience such as Allen-Bradley Kinetix or Siemens SIMOTION.
Ability to read and interpret electrical drawings.
Preferred Skills
Hands-on experience in automotive, food/beverage, chemical, consumer products, or other manufacturing environments.
Experience designing and integrating robot cells, OEM machines, process systems, or similar automation equipment.
Working knowledge of process control strategies such as PID loops.
Strong electrical and mechanical aptitude.
Experience troubleshooting discrete and analog circuits.
ISA88 Batch Programming experience.
PlantPAX experience.
Working knowledge of Microsoft Office 365.
What We're Looking For
Strong communication and interpersonal skills.
A self-starter who can work independently and as part of a team.
Strong problem-solving, critical thinking, and design skills.
Ability to work in a fast-paced custom automation environment with minimal supervision.
Willingness to mentor others and continue learning as technologies and customer needs evolve.
We're looking for an Electrical Engineer who thrives in automation, controls design, and problem-solving. This role is ideal for someone who enjoys taking projects from concept through completion and wants to work on custom automation solutions in a collaborative, fast-paced environment.
If you're passionate about automation, robotics, and designing systems that actually work in the real world, this is the role for you.
What You'll DoDesign electrical and control systems for automation projects using AutoCAD Electrical and/or SolidWorks ElectricalCreate schematics, panel layouts, IO lists, and cable schedulesDevelop BOMs, drawings, and complete design packages for releaseSelect and specify hardware and components for automated systemsCollaborate with mechanical engineers, project managers, and manufacturing teamsSupport builds, troubleshooting, and commissioning as neededHelp develop and maintain standard components and CAD librariesContribute to improving design efficiency, accuracy, and overall system performanceWhat You BringRequired:
4-year degree in Engineering (Electrical preferred) 3–5+ years of experience in electrical design for industrial automation or controlsExperience designing electrical schematics for PLC-based systemsExperience with industrial control panel designProficiency in AutoCAD Electrical and/or SolidWorks ElectricalWorking knowledge of NEC, NFPA, or UL508A standardsPreferred:
Experience with system integration, robotics, or automated equipmentKnowledge of industrial networks (Ethernet/IP, PROFINET, etc.)Experience supporting projects from concept through completionWhat Sets You ApartStrong problem-solving and critical thinking skillsHigh attention to detail and ability to follow structured processesAbility to work both independently and collaborativelyPassion for automation, robotics, and continuous improvementWork EnvironmentHybrid work environment (office, remote, and occasional customer site work)Fast-paced, team-oriented engineering group with strong technical leadershipOpportunity to work on complex, custom automation projectsWhy Join UsWork on meaningful, hands-on automation projectsBe part of a collaborative team that values innovation and executionOpportunity to grow your skills and take ownership of projectsCompensation & BenefitsCompetitive salary (based on experience)Overtime eligibilityComprehensive benefits package (medical, dental, vision, etc.)Paid time off and holidays Read Less