Robotics & Automation Engineer
Position Summary
The Robotics & Automation Engineer supports all automated and semi‑automated systems within the Helix Plant, a highly automated chemical manufacturing environment. This role provides advanced technical support across Engineering, Manufacturing, and Maintenance-leading debugging, optimization, equipment commissioning, training, SOP development, hazard reviews, and Root Cause Analysis (RCA).
The engineer ensures plant safety, reliability, and uptime by developing, troubleshooting, and improving robotic, PLC, and material‑handling systems while maintaining compliance with OSHA, machine‑guarding, and chemical‑process safety standards (including PSM elements such as MOC, PSSR, and mechanical integrity).
Education & Experience
Preferred:
• Associate's Degree in Electrical Engineering, Robotics, Controls, or related field with 8+ years experience in robotics and automation
OR
• bachelor's degree in electrical engineering or related discipline with 5+ years' experience in robotics, controls, and automated systems
Required / Strongly Preferred:
• 5+ years' experience in a manufacturing environment; chemical, explosive, or hazardous‑materials manufacturing strongly preferred
• Demonstrated experience with:
– Robotics programming and maintenance (Fanuc, ABB, or equivalent)
– PLC/HMI programming and troubleshooting (Rockwell/Allen‑Bradley preferred)
– Conveyors, packaging systems, and automated material‑handling equipment
• Hands‑on experience developing, writing, and validating SOPs
• Experience conducting RCA and supporting hazard reviews (HAZOP/LOPA/JSA)
• Prior maintenance support including PM scheduling, work requests, and spare‑parts documentation
• Proficiency with Microsoft Office Suite
• Mechanical background in assembly/disassembly using OEM spares and vendor specifications
Core Responsibilities
• Support Engineering, Manufacturing, and Maintenance teams in testing, debugging, and optimizing automated systems to improve cycle time, availability, uptime, and yield
• Architect new automation solutions or optimize existing systems; write, modify, and debug PLC logic following structured, well‑documented, maintainable coding practices
• Monitor automated cell performance using SCADA/HMI systems, historian trends, and data dashboards to drive data‑based decisions
• Troubleshoot and repair:
– Robots and robotic end‑effectors
– Servo systems and motion controls
– Conveyors and automated transfer systems
– Safety systems including light curtains, e‑stops, safety relays/PLCs
• Read and interpret engineering drawings, electrical schematics, mechanical diagrams, blueprints, and P&IDs
• Lead robotic repairs, calibration, EOAT changes, wiring‑harness replacement, gearbox repair, and PMs
• Oversee installation and commissioning of motors, sensors, junction boxes, stack lights, machine‑vision components, and network‑connected devices
• Identify and execute improvements to control systems, safety circuits, robotic reliability, and process stability
• Conduct and document RCA, support hazard analyses, and help close corrective actions
• Write OSHA‑compliant SOPs, LOTO procedures, verification/validation plans, and participate in PSM processes including MOC and PSSR
• Collaborate on projects with engineering teams, providing controls/automation guidance on design changes, upgrades, and scale‑ups
• Maintain accurate documentation of PLC backups, robot programs, network topologies, and electrical systems
• Provide off‑shift support as needed, including occasional nights, weekends, or holidays during critical events or startups
Knowledge, Skills & Abilities
• Strong electrical and mechanical aptitude; able to troubleshoot across multiple disciplines
• Ability to communicate clearly with operators, peers, leadership, and vendors
• Skilled in problem‑solving, data interpretation, and system‑level analysis
• Proficiency in automated assembly, material handling, pneumatics, fabrication, and basic machining/welding
• Intermediate mathematical and reasoning skills, including ability to interpret trends and performance data
• Strong organizational skills with ability to maintain accurate documentation, follow procedures, and perform correct time entry
• Ability to enforce SOPs, safety systems, PPE compliance, and chemical‑process safety requirements
• Ability to work flexible schedules and provide remote/onsite technical support as needed
• Team‑oriented mindset supporting engineering projects, continuous improvement, and cross‑functional initiatives
Work Environment
• Based at the Helix Plant with responsibility across all shifts in a chemical manufacturing environment
• May require off‑site or remote support depending on operational needs
Equal Opportunity Statement
Austin Powder is an Equal Opportunity and Affirmative Action Employer and is committed to ensuring equal employment opportunities for all job applicants and employees. Employment decisions are based upon job‑related reasons regardless of an applicant's race, color, religion, sex, sexual orientation, gender identity, age, national origin, disability, marital status, genetic information, protected veteran status, or any other status protected by law. Austin Powder participates in E‑Verify.
Safety Specialist
Overview
The Safety Specialist supports the Safety, Health & Environmental (SHE) Department by conducting routine safety inspections across explosives production areas, maintaining required documentation, and promoting a proactive, compliant, and collaborative safety culture. This role utilizes electronic tools for safety recordkeeping, supports continuous improvement initiatives, and partners with plant leadership to ensure the well-being of all employees, contractors, and visitors.
Key Responsibilities & Duties
Conduct frequent safety inspections of production and support areas to identify hazards and ensure compliance with OSHA, ATF, and company standards.
Document safety observations, housekeeping checks, and related activities to support corrective actions and safety improvements.
Review and approve permits to work (Hot Work, Non‑Routine Task, Line Break, etc.).
Maintain and issue PPE inventory for the site.
Generate work requests and partner with maintenance/operations to correct hazards promptly.
Perform audits of safety programs and assist with preparing for internal/external regulatory inspections.
Serve as an on‑site first responder for incidents such as injuries, evacuations, and other emergency events.
Maintain accurate logs and records; communicate shift information to SHE leadership and relevant supervisors.
Ensure contractors and vendors understand and follow site safety requirements.
Participate in weekly safety meetings and lead toolbox talks as assigned.
Support incident investigations, including root‑cause analysis and corrective action development.
Collaborate with team members to enhance the plant safety culture and support continuous improvement.
Perform other SHE‑related duties as assigned.
Education & Experience Requirements
High School Diploma or equivalent required; additional safety training or certifications preferred (e.g., OSHA 30, First Aid/CPR, HAZMAT).
Ability to work independently, make decisions aligned with established procedures, and proactively identify risks.
Strong interpersonal and communication skills, capable of coaching employees in a respectful, constructive manner.
Ability to read and interpret safety policies, maintenance instructions, and procedure manuals.
Demonstrated ability to respond quickly and confidently in emergency situations.
Reliable, punctual, detail‑oriented, and committed to confidentiality.
Strong analytical and problem‑solving skills, with willingness to learn new tools and methodologies.
Ability to handle multiple tasks simultaneously (e.g., radio communication, data entry, permit management).
Work Environment
This position requires regular presence in manufacturing and explosive handling areas, involving walking, climbing stairs, exposure to outdoor elements, and use of PPE. The Safety Specialist must be capable of responding rapidly to emergencies in all facility areas.
Equal Opportunity Statement
Austin Powder is an Equal Opportunity and Affirmative Action Employer committed to providing equal employment opportunities for all applicants and employees. Employment decisions are made without regard to race, color, religion, sex, sexual orientation, gender identity, age, national origin, disability, marital status, genetic information, protected veteran status, or any other status protected by law. Austin Powder participates in E‑Verify.
Helix Plant Control Room Operator
This position follows a 12‑hour swing shift schedule, rotating between day and night shifts.Job Summary
The Helix Plant Control Room Operator is responsible for monitoring and operating all systems at the Helix Energetic Materials Facility. This includes chemical processing equipment, packaging operations, material handling systems, utilities, and environmental systems.
Operators work from an on-site control room located near the manufacturing area. During normal operations, work is completed from the control room. During alarms, upsets, or abnormal conditions, Operators may be required to enter the plant to check equipment, confirm conditions, or assist with response activities.
This role requires attention to detail, basic technical skills, and strict compliance with operating procedures and Basis of Safety requirements.
Key Responsibilities
Operational Responsibilities
Complete all required Helix Plant Operator training, including walkdowns and SOP reviews. • Monitor and control plant systems using the site's Distributed Control System (DCS) or similar controls. • Start, stop, and adjust process equipment within approved limits. • Respond to alarms or abnormal conditions by checking equipment and supporting corrective actions. • Monitor process conditions such as pressure, temperature, level, flow, and density. • Maintain accurate electronic shift logs, OEE reports, and shift handover notes. • Read and follow P&IDs, system trends, equipment labels, and written procedures.Safety & Compliance
Follow all Standard Operating Procedures, Emergency Procedures, and Basis of Safety requirements. • Understand safe operating limits of critical systems, including: o Interlocks and automatic shutdown systems o Relief and vent systems o Electrical area classifications o Safeguards for handling energetic materials • Report abnormal conditions, near misses, equipment issues, or unsafe behavior immediately. • Remain focused in the control room and avoid distractions while operating plant systems. • Follow all PPE requirements when entering production areas.Technical Skills
Learn and understand plant equipment such as pumps, mixers, controls, fillers, conveyors, packaging equipment, and utilities. • Troubleshoot basic operating issues using alarms, trends, instruments, and field checks. • Understand plant utilities and how they support operations. • Explain basic process flow diagrams (PFDs) for major plant systems when needed.Communication & Coordination
Communicate clearly with supervisors, maintenance, engineering, and other personnel. • Notify appropriate personnel when help is needed during abnormal or emergency conditions. • Provide clear and accurate information during shift changes and ongoing operations. • Maintain a professional attitude and support safe, reliable plant operations.Professional Expectations
Report to work on time and be fit for duty. • Maintain a clean, organized, and controlled control room environment. • Follow all confidentiality, security, and material-handling requirements. • Participate in drills, refresher training, and ongoing skill development.Minimum Qualifications
High school diploma or equivalent required. • Ability to work with computer-based systems and digital controls. • At least 2 years of experience in manufacturing, industrial, chemical, military, or similar operations. • Mechanical or electrical aptitude and willingness to learn plant systems. • Ability to safely access plant areas including stairs, platforms, and confined spaces. • Ability to wear required PPE, including.Engineering Technician
Responsibilities:
Mechanical Design: Design and development of mechanical systems, components, and equipment, ensuring functionality, durability, and cost-effectiveness.AutoCAD/Inventor Expertise: Utilize Inventor/AutoCAD to create 3D models, detailed drawings, and assemblies for manufacturing. Emphasis/experience preferred on pump/ Piping systems.Plant3D: Create/edit P&ID's for chemical plants.Product Development: Collaborate with cross-functional teams to design, test, and refine mechanical systems and products from concept to production.Documentation: Prepare and maintain detailed technical documentation, including design specifications, BOMs, and assembly instructions. Prepare and edit civil utility type layouts on plant.Manufacturing Support: Work closely with manufacturing teams to ensure designs are optimized for production processes, cost, and quality.Qualifications/Skills:
Education & Experience: 2-year Associate's degree in engineering or progress toward a degree.Minimum of 3 years of experience in 2D and 3D drafting. Machine drawings / civil / P&ID.Proficiency in AutoCAD and Inventor (modeling, assembly, 2D P&ID, and technical drawings).Strong understanding of mechanical engineering principles, materials.Comprehensive knowledge of manufacturing techniques.Excellent problem-solving skills and a detail-oriented approach.Ability to work independently and collaboratively in a fast-paced environment.Effective communication skills to present ideas, collaborate with team members, and interact with clients or stakeholders.Associate's degree or technical certification in Computer-Aided Drafting (CAD) a plusWhat You'll Like About Us:
Great Family Company Culture. Our people share a commitment to family first that builds a strong company.
Safe. Safety first company culture.
Meaningful Work. What sets us apart is the work we do impact daily lives – and every employee contributes. Our products are used to deliver our way of life.
Health Benefits. Medical, Dental, Vision programs, plus much more.
Rest and Relaxation. Paid vacation and paid holidays.
Prepare for the Future. 401(k) with company match and contribution.
Training and Development. We support training for all career and company needs.
We are looking to hire a Wastewater Operator for Night Shift. Are you Interested?
The Austin Powder Company is accepting applications for candidates that currently have or willing to obtain an Ohio EPA Water/Wastewater License class "A" or above as a full-time Water & Wastewater Treatment Plant Operator at the McArthur, Ohio manufacturing location.
ABOUT AUSTIN POWDER
Austin Powder manufactures a full line of industrial explosives and provides blasting services to customers in the quarrying, mining, construction, and oil and gas industries -- all for the purpose of providing aggregate, energy, and mineral products to consumers.
Our values of commitment to safety, attention to detail, and the power of family are the very bedrock upon which our company's culture is built. We truly value our team which is why we offer competitive opportunities for career growth and advancement.
A DAY IN THE LIFE AS A WASTEWATER TREATMENT OPERATOR
A Wastewater Operator operates and maintains the wastewater systems assigned to ensure effective and efficient operations. This role is also responsible for facility operations/maintenance, process control, distribution monitoring/maintenance, OEPA reporting and, system management are all duties that will be consistent with the position as well as any other duties assigned related to the functions of the job.
RESPONSIBILITIES
Perform duties in a safe, effective, and efficient mannerPerforms process control and other duties necessary for routine facility operationCalculate readings and prepare reports as neededAccurately report drive and labor time on each assignmentHousekeeping duties at each facilityAttends operations meetings to stay informedPerforms technical troubleshootingProvide excellent customer service to the publicEnsures vehicle, equipment, and tools are kept clean, organized and in working orderAvailable 24/7 365 days/year for an emergency response and on-call for wastewater plant unless prior approval is granted for absenceAssists other departments as neededBe available for on-call rotation and after-hours emergenciesQUALIFICATIONS
Wastewater Treatment Plant Operations: >2-5 years (Preferred)Water Plant Operations: 1 year (Preferred)High School Degree or equivalent requiredMust have or Obtain Ohio EPA Water/Wastewater License Class "A" or aboveAuthorization to work in the United StatesAbility to travel 10% or lessSchedule is 12-hour shifts-5a.m.-5p.m. rotation.
Are you a self-starter that is hardworking and passionate? Are you a dependable team player? Are you willing to learn and expand your skills? If so, you may be perfect for this position!
Electrical & Instrumentation Supervisor
The E&I Supervisor works closely with operations, engineering, maintenance, safety, and operations. The position reports directly to the Sr. Maintenance Manager located in McArthur, Ohio.
Responsibilities and Duties
Supervise, coach, and develop a team of E&I Technicians.Assign daily work, manage priorities, and ensure all tasks are completed safely and effectively.Provide technical guidance on troubleshooting complex electrical, instrumentation, and controls issues.Conduct performance reviews, support training plans, and foster a culture of continuous improvement.Coordinate overtime, call-ins, shift coverage, and contractor support when needed.Education and Experience
5+ years industrial experience in electrical and instrumentation roles, with demonstrated troubleshooting capability.Strong understanding of PLCs, VFDs, robotics, sensors, transmitters, control loops, and industrial power distribution.Ability to read and interpret electrical schematics, P&IDs, and technical documentation.Prior leadership experience, or proven ability to lead teams in a working lead or senior technician role.Skills, Knowledge, and Abilities
CMMS experienceStrong leadership and communication skillsHigh level of technical expertise in electrical and instrumentation systems.Ability to prioritize work effectively in a fast-paced industrial environment.Strong analytical and problem-solving skills.Commitment to safety, quality work, and team development.Work Environment
This position requires no travel. Time will be spent in all areas of the plant, both indoors and outdoors, in all-weather elements.
Austin Powder is an Equal Opportunity and Affirmative Action Employer and is committed to ensuring equal employment opportunities for all job applicants and employees. Employment decisions are based upon job-related reasons regardless of an applicant's race, color, religion, sex, sexual orientation, gender identity, age, national origin, disability, marital status, genetic information, protected veteran status, or any other status protected by law. Austin Powder also participates in E-Verify.
This contractor and subcontractor shall abide by the requirements of 41 CFR 60-1.4(a), 60-300.5(a) and 60-741.5(a). These regulations prohibit discrimination against qualified individuals based on their status as protected veterans or individuals with disabilities, and prohibit discrimination against all individuals based on their race, color, religion, sex, sexual orientation, gender identity, national origin, and for inquiring about, discussing or disclosing compensation. Moreover, these regulations require that covered prime contractors and subcontractors take affirmative action to employ and advance in employment individuals without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability or veteran status.
Electrical & Instrumentation Technician
The E&I Technician works closely with operations, engineering, maintenance, safety, and operations. The position reports directly to the E&I Maintenance Supervisor located in McArthur, Ohio.
Responsibilities and Duties
Install, maintain, and repair electrical equipment and systems up to 480V.Diagnose electrical faults using multimeters, ohm meters, and other diagnostic tools.Perform preventative and predictive maintenance on motors, drives, and MCCs.Troubleshoot and repair VFDs and motor control circuits.Install, calibrate, and maintain instrumentation.Perform loop checks, instrument calibrations, and verification of control system functionality.Education and Experience
Minimum 3-5 years of experience as an I&E technician, controls technician, automation technician, or similar role.Experience working with industrial PLCs, HMIs, sensors, and instrumentation.Proficiency with multimeters and diagnostic tools.Familiarity with CMMS systems and reliability-centered maintenance practices.Experience with industrial communication protocols preferred.Experience with robotics preferred.Skills, Knowledge, and Abilities
Electrical and instrumentation systems troubleshooting and maintenance.Ability to read and interpret schematics, wiring diagrams, P&IDs, loop drawings, technical manuals, and ladder logic.Ability to assemble, troubleshoot, and repair complex automated machines.Familiarity with PLCs, VFDs, sensors, transmitters, and control loops.Strong mechanical and electrical skills, including electromechanical assemblies.Work Environment
Four (4) positions will be assigned to a swing shift schedule, and one (1) position will be assigned to a day shift schedule.This position operates on a swing shift schedule, providing coverage across varying shifts to support Helix and overall plant operations.This position requires no travel. Time will be spent in all areas of the plant, both indoors and outdoors, in all-weather elements.Austin Powder is an Equal Opportunity and Affirmative Action Employer and is committed to ensuring equal employment opportunities for all job applicants and employees. Employment decisions are based upon job-related reasons regardless of an applicant's race, color, religion, sex, sexual orientation, gender identity, age, national origin, disability, marital status, genetic information, protected veteran status, or any other status protected by law. Austin Powder also participates in E-Verify.
Maintenance Technician
The Maintenance Technician works closely with maintenance management, operations, and plant engineers. The position reports directly to the Maintenance Supervisor located in McArthur, Ohio.
Responsibilities and Duties
Troubleshoot and repair mechanical and electrical issues with process equipment.Conduct preventative maintenance work orders.Disassemble/install new equipment, sensors, machines, etc.Perform tasks such as parts replacements, cleaning, etc.Inspect equipment and systems for stability and quality.Education and Experience
High school diploma or equivalent2+ years previous maintenance experienceExperience in explosive manufacture preferredSkills, Knowledge, and Abilities
Possess an understanding of electrical systems and be able to read and understand wiring diagrams.Possess an understanding of mechanical systems and be able to read and understand detail and process & instrumentation drawings.Possess an understanding of hydraulic and pneumatic systems.Ability to read and interpret documents such as safety rules, operating and maintenance instructions and procedure manuals.Effective problem-solving abilities.Understanding of general maintenance procedures and techniques.Ability to lift heavy objects and do other labor-intensive tasks.Work Environment
This position requires no travel. Time will be spent in all areas of the plant, both indoors and outdoors, in all-weather elements.
Austin Powder is an Equal Opportunity and Affirmative Action Employer and is committed to ensuring equal employment opportunities for all job applicants and employees. Employment decisions are based upon job-related reasons regardless of an applicant's race, color, religion, sex, sexual orientation, gender identity, age, national origin, disability, marital status, genetic information, protected veteran status, or any other status protected by law. Austin Powder also participates in E-Verify.
Process Safety Manager
Position Summary:
The Process Safety Manager will be responsible for leading the strategic development, implementation, and continuous improvement of OSHA PSM (process safety management) systems at the Red Diamond Austin Powder Manufacturing plant. This leadership role ensures full compliance with OSHA Process Safety Management (PSM) standards while proactively managing operational risks. This role will also encompass the EPA RMP compliance program, maintaining documentation per regulations. The manager will serve as a key driver of a safety-first culture, promoting reliability and professional growth across a diverse workforce that includes entry-level operators, engineers, and plant leadership. Additionally, this role will provide mentorship and technical guidance to engineering and operations teams to support safe and efficient plant performance.
Key Responsibilities and Duties:
• Collaborate with plant leadership to align safety initiatives with operational goals.
• Own and maintain the plant's PSM program in accordance with OSHA 29 CFR 1910.119.for safe operation and compliance of the facility.
• Own EPA RMP program and maintain compliance
• Work with company and consultants to deliver on PSM and RMP materials required
• Conduct and lead Process Hazard Analyses (PHAs), including HAZOP and What-If studies.
• Ensure timely completion of Management of Change (MOC) processes.
• Oversee mechanical integrity programs for critical equipment.
• Lead incident investigations and root cause analyses for process-related events.
• Maintain and update operating procedures and ensure employee training compliance.
• Interface with regulatory agencies and ensure audit readiness.
• Other duties as assigned.
Education
• Bachelor's degree in chemical engineering, Mechanical Engineering, or related engineering field.
Skills, Knowledge, and Abilities
• Minimum 4+ years of experience in process safety, chemical manufacturing, or high-hazard industries.
• Strong working knowledge of OSHA 1910.119 Process Safety Management (PSM) standards and EPA Risk Management Program (RMP).
• Proven experience leading Process Hazard Analyses (PHA) using methodologies like HAZOP, What-If, FMEA, or LOPA.
• Demonstrated success in developing and implementing process safety systems and risk mitigation strategies.
• Expertise in root cause analysis, incident investigation, and corrective action planning.
• Familiarity with reliability engineering principles, asset integrity, and mechanical integrity programs.
• Ability to interpret P&IDs, process flow diagrams, and control systems.
• Proficiency in process safety software tools
Work Environment
• Red Diamond Plant, McArthur, Ohio
• Must be able to climb ladders and ascend stairs
• Must be able to don PPE and breathing air helmet
Austin Powder is an Equal Opportunity and Affirmative Action Employer and is committed to ensuring equal employment opportunities for all job applicants and employees. Employment decisions are based upon job-related reasons regardless of an applicant's race, color, religion, sex, sexual orientation, gender identity, age, national origin, disability, marital status, genetic information, protected veteran status, or any other status protected by law. Austin Powder also participates in E-Verify.
